MetalWorm Additive Manufacturing Solutions

Developed for different industries, purposes, and technical requirements, MetalWorm offers three primary systems: the ComCapt system, the Special system, and the Lab system for academic research.

Get in touch with us to find out which of these solutions is best for your business goals.

Special System

It provides robotic solutions for the manufacturing of larger parts for various industries and requirements.

MW2000S

MW2000S

Dimensions (W×D×H)

2.8m×6.2m×3.35m

The Greatest Producible Component’s Size (X-Y-Z)

Ø1.5m×2m

Number of Axes

6 + 2

Number of Stations

1

Industrial Robot*

ABB- IRB4600-20/2.5

System Components

Two-Axis Skyhook Positioner

Positioner Payload

2000 Kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

MW1000DC

MW1000DC

Robotic Large Scale WAAM System

Dimensions (W×D×H)

3.5m×3.5m×3m

The Greatest Producible Component’s Size (X-Y-Z)

Ø2m×1m

Number of Axes

6 + 2

Number of Stations

1

Industrial Robot*

ABB- IRB2600ID-15/1.85

System Components

Drop Center Positioner

Positioner Payload

1000 Kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

MW2500ZGRP

MW2500ZGRP

Robotic Large Scale WAAM System

Dimensions (W×D×H)

4m×4m×5m

The Greatest Producible Component’s Size (X-Y-Z)

Ø2m×4m

Number of Axes

6 + 1 + 1

Number of Stations

1

Industrial Robot*

ABB- IRB2600ID-15/1.85

System Components

Z Axis and 1 Axis Rotary Positioner

Positioner Payload

2500 kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

MW1000S+CS

MW1000S+CS

Robotic Large Scale WAAM System

Dimensions (W×D×H)

3.5m×3m×2.5m

The Greatest Producible Component’s Size (X-Y-Z)

Ø1m×1m

Distance between Compact Skyhook and Tail Side

2m

Number of Axes

6 + 1 + 2

Number of Stations

1

Industrial Robot*

ABB- IRB2600ID-15/1.85

System Components

Slider, 2 Axis Compact Skyhook, and Tail Side

Positioner Payload

1000 kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

MW5000DS+T

MW5000DS+SH

Robotic Large Scale WAAM System

Dimensions (W×D×H)

7m×4.5m×2.5m

The Greatest Producible Component’s Size (X-Y-Z)

On Positioner: Ø1m×1m

On Table: 1m×2m×1m

Number of Axes

2×(6 + 1) + 2

Number of Stations

2

Industrial Robot*

ABB- IRB2600ID-15/1.85

System Components

Slider, 2 Axis Skyhook, and Table

Positioner Payload

1000 kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

Multi Station Robotic WAAM System

Multi Station Robotic
WAAM System

Dimensions (W×D×H)

35m×10.8m×9m

The Greatest Producible Component’s Size (X-Y-Z)

Station-1: Drop Center – Up to Ø2.6m×3.5m

Station-2: TH Positioner – Up to Ø2.5m×5m

Station-3: Skyhook – Up to Ø3m×3.5m

Number of Axes

2×(6 + 3) + 2 + 1 +2

Number of Stations

3

Industrial Robot*

ABB- IRB2600ID-15/1.85

System Components

Gantyr, Drop Center, TH Positioner, Skyhook

Positioner Payload

Station-1: Drop Center – Up to 10.000 kg

Station-2: TH Positioner – Up to 20.000 Kg

Station-3: Skyhook – Up to 5.000Kg

*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.

Custom System

Give us a call and we’ll design a unique solution for you if none of these solutions still don’t fit your needs.

METALWORM CAPABILITY - Product Options

MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.

 StandardAdvanced
Power SourceMIG/MAG/ TIG/Plasma/ Laser*MIG/MAG/ TIG/Plasma/ Laser*
Torch CleaningAvailableAvailable
In-Cell Lighting SystemAvailableAvailable
Industrial Safety EquipmentAvailableAvailable
CCTVAvailableAvailable

Software

 StandardAdvanced
MetalWorm Offline ProgrammeAvailableAvailable
MetalWorm DiagnosticAvailableAvailable
MetalWorm Machine VisionUnavailableAvailable
MetalWorm ControlUnavailableAvailable
MetalWorm Anomaly DetectionUnavailableAvailable

Sensor

 StandardAdvanced
PyrometerAvailableAvailable
Laser Distance SensorUnavailableAvailable
In-Cell Humidity SensorUnavailableAvailable
In-Cell Temperature SensorUnavailableAvailable
In-Cell Oxygen SensorUnavailableOptional
Gas Flow MeterUnavailableAvailable
Thermal Welding Camera (SWIR)UnavailableAvailable
Welding Camera (HDR)UnavailableOptional
Thermal Camera (IR)UnavailableOptional
MicrophoneUnavailableAvailable
3D CameraUnavailableOptional
SpectrometerUnavailableOptional
Interferometric SensorUnavailableOptional
ProfilometerUnavailableOptional
Welding Current and Voltage SensorUnavailableOptional

Options

 StandardAdvanced
Gas FilterOptionalOptional
Fixture/ClampOptionalOptional
Transfer the Manufactured Part out of the Cell – CraneOptionalOptional
Transfer the Manufactured Part out of the Cell – TrolleyOptionalOptional

Add-On

 StandardAdvanced
Active Cooling TechnologyOptionalOptional
In-situ Heating TechnologyOptionalOptional
Vibration TechnologyOptionalOptional

*Only one of the power supply types can be chosen.