MetalWorm Additive Manufacturing Solutions
Developed for different industries, purposes, and technical requirements, MetalWorm offers three primary systems: the ComCapt system, the Special system, and the Lab system for academic research.
Get in touch with us to find out which of these solutions is best for your business goals.
Special System
It provides robotic solutions for the manufacturing of larger parts for various industries and requirements.
MW2000S
Dimensions (W×D×H)
2.8m×6.2m×3.35m
The Greatest Producible Component’s Size (X-Y-Z)
Ø1.5m×2m
Number of Axes
6 + 2
Number of Stations
1
Industrial Robot*
ABB- IRB4600-20/2.5
System Components
Two-Axis Skyhook Positioner
Positioner Payload
2000 Kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
MW1000DC
Dimensions (W×D×H)
4.5m×6m×3m
The Greatest Producible Component’s Size (X-Y-Z)
Ø2m×1m
Number of Axes
6 + 2
Number of Stations
1
Industrial Robot*
ABB- IRB2600ID-15/1.85
System Components
Drop Center Positioner
Positioner Payload
Up to 10.000 Kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
MW2500ZGRP
Dimensions (W×D×H)
4m×6m×5m
The Greatest Producible Component’s Size (X-Y-Z)
Ø2m×4m
Number of Axes
6 + 1 + 1
Number of Stations
1
Industrial Robot*
ABB- IRB4600-20/2.5
System Components
Z Axis and 1 Axis Rotary Positioner
Positioner Payload
2500 kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
MW1000S+CS
Dimensions (W×D×H)
3.5m×6m×3m
The Greatest Producible Component’s Size (X-Y-Z)
Ø1m×1m
Distance between Compact Skyhook and Tail Side
2m
Number of Axes
6 + 1 + 2
Number of Stations
1
Industrial Robot*
ABB- IRB2600ID-15/1.85
System Components
Slider, 2 Axis Compact Skyhook, and Tail Side
Positioner Payload
1000 kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
MW5000DS+SH
Dimensions (W×D×H)
7m×12m×3m
The Greatest Producible Component’s Size (X-Y-Z)
On Positioner: Ø1.5m×2m
On Table: 1m×5m×2m
Number of Axes
2×(6 + 1) + 2
Number of Stations
2
Industrial Robot*
ABB- IRB2600ID-15/1.85
System Components
Slider, 2 Axis Skyhook, and Table
Positioner Payload
2000Kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
Multi Station Robotic
WAAM System
Dimensions (W×D×H)
35m×10.8m×9m
The Greatest Producible Component’s Size (X-Y-Z)
Station-1: Drop Center – Up to Ø2.6m×3.5m
Station-2: TH Positioner – Up to Ø2.5m×5m
Station-3: Skyhook – Up to Ø3m×3.5m
Number of Axes
2×(6 + 3) + 2 + 1 +2
Number of Stations
3
Industrial Robot*
ABB- IRB2600ID-15/1.85
System Components
Gantyr, Drop Center, TH Positioner, Skyhook
Positioner Payload
Station-1: Drop Center – Up to 10.000 kg
Station-2: TH Positioner – Up to 20.000 Kg
Station-3: Skyhook – Up to 5.000Kg
*The robot brand and system model may change depending on the sector and area of use. Our systems can be integrated by KUKA, FANUC, and ABB robots.
Custom System
Give us a call and we’ll design a unique solution for you if none of these solutions still don’t fit your needs.
METALWORM CAPABILITY - Product Options
MetalWorm unique process solutions are incorporated into all of the systems. Our systems come in Standard Model and Advanced Model varieties.
| Standard | Advanced | |
|---|---|---|
| Power Source | MIG/MAG/ TIG/Plasma/ Laser* | MIG/MAG/ TIG/Plasma/ Laser* |
| Torch Cleaning | Available | Available |
| In-Cell Lighting System | Available | Available |
| Industrial Safety Equipment | Available | Available |
| CCTV | Available | Available |
Software
| Standard | Advanced | |
|---|---|---|
| MetalWorm Offline Programme | Available | Available |
| MetalWorm Diagnostic | Available | Available |
| MetalWorm Machine Vision | Unavailable | Available |
| MetalWorm Control | Unavailable | Available |
| MetalWorm Anomaly Detection | Unavailable | Available |
Sensor
| Standard | Advanced | |
|---|---|---|
| Pyrometer | Available | Available |
| Laser Distance Sensor | Unavailable | Available |
| In-Cell Humidity Sensor | Unavailable | Available |
| In-Cell Temperature Sensor | Unavailable | Available |
| In-Cell Oxygen Sensor | Unavailable | Optional |
| Gas Flow Meter | Unavailable | Available |
| Thermal Welding Camera (SWIR) | Unavailable | Available |
| Welding Camera (HDR) | Unavailable | Optional |
| Thermal Camera (IR) | Unavailable | Optional |
| Microphone | Unavailable | Available |
| 3D Camera | Unavailable | Optional |
| Spectrometer | Unavailable | Optional |
| Interferometric Sensor | Unavailable | Optional |
| Profilometer | Unavailable | Optional |
| Welding Current and Voltage Sensor | Unavailable | Optional |
Options
| Standard | Advanced | |
|---|---|---|
| Gas Filter | Optional | Optional |
| Fixture/Clamp | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Crane | Optional | Optional |
| Transfer the Manufactured Part out of the Cell – Trolley | Optional | Optional |
Add-On
| Standard | Advanced | |
|---|---|---|
| Active Cooling Technology | Optional | Optional |
| In-situ Heating Technology | Optional | Optional |
| Vibration Technology | Optional | Optional |
*Only one of the power supply types can be chosen.